Well-maintained hoses and hose fittings are essential to the safety and utility of hydraulic systems. These components contribute to your system functioning at optimal performance, reduce the risk of system failures, and prevent potential hazards to those operating hydraulic equipment. Below, we’ll discuss common wear and tear issues of hydraulic hoses and fittings, how to maintain them, and why Hy-Lok Canada is your go-to choice for high-quality hose fittings. Keep reading!
How are Hoses and Hose Fittings Used in Hydraulic Systems?
Hoses and fittings play critical roles in hydraulic systems. Hydraulic hoses transmit liquid from the system reservoir to its destination, while hose fittings direct the flow and maintain pressure to operate the hose smoothly. Fittings also prevent potential safety hazards by protecting the hydraulic hose from leakage.
If the hose and hose fitting fail during system operation, this can cause several issues, from equipment failure to the environmental damage of widespread chemical fluids. Proper maintenance of these components will not only keep your worksite on-task when operating hydraulic systems but will also maintain the safety of your workers.
Common Problems that Impact Hoses and Fittings
After continuous use, even the highest-quality hydraulic hoses and fittings will begin to show signs of wear. If you’re noticing issues with your hydraulic system, this could indicate that your hose or fittings may need maintenance or replacement. Some common signs of wear include:
Abrasion: Abrasion on your hose can occur in systems where it’s rubbing against other components or surfaces in your equipment. The outer layer of your hose will begin to wear out, which can lead to further issues such as leaks or tears.
Blockages: A build-up of contaminants or debris entering your hydraulic system can cause your hose to block up, preventing both the hose and fittings from producing a consistent flow of liquid.
Corrosion: Operating your hydraulic system in a moisture- or chemical-heavy environment can cause the metal on your hose fitting to rust, weakening its structural integrity and enhancing its chances of failure.
Leaks: Leaks are generally caused by other damages, such as corrosion to the hose fitting or improper fitting installation. Hydraulic fluid leaks can be very hazardous and pose a danger to your machinery and workers.
How to Maintain Your Hydraulic Hose Fitting
To prevent issues with your hydraulic hose and hose fittings, there are a few simple maintenance tasks you can perform to ensure the integrity and longevity of these components. Some of these tasks include:
Regular Inspections: Conducting routine inspections is one of the best ways to catch potential problems with your hydraulic system components. Look for signs of corrosion, leakage, or other surface damage on the hose and hose fittings. Scheduling regular inspections will help you better determine when your hose or fittings need to be fixed or replaced.
Cleaning: Cleaning your hydraulic system will ensure your hose and fittings are free of debris and contaminants, preventing potential blockages during system operation. You can clean your system by using a hydraulic filter, changing it regularly, and flushing it with clean hydraulic fluid. Oxygen-cleaning your hose fittings will help remove any debris from the surface that wasn’t filtered out.
Correct Installation: Proper installation is critical to the utility and durability of your hoses and fittings. When conducting the installation, follow the guidelines provided by your hydraulic system manufacturer.
Replace Worn or Damaged Fittings: If your fittings have irreparable damage, you can replace them with durable, high-quality hose fittings from Hy-Lok Canada. Our product lineup includes the 37° Flare JIC series, which is made from stainless steel and is 100% factory-tested. If you’re looking for hydraulic hose fittings that will last, Hy-Lok is your go-to choice.
Get Long-Lasting Hose Fittings from Hy-Lok Canada
Since 1977, Hy-Lok has been manufacturing high-quality industrial fittings for fluid control systems. Our 37° JIC hose fittings are guaranteed to provide the long-lasting performance required for your hydraulic system. Their 37-degree flare angle ensures a solid and reliable seal, even when operated under high pressure. They’re also available in a range of sizes to suit several applications.
Visit our Products page to order your hose fittings today.
